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Common Standard Test Methods

Standards/Regulations

Illustrate

Common Applications/Test Projects

ASTM (USA)

Material testing specifications

ASTM D2000/Ensures selection of rubber suitable for specific applications based on material properties

ISO (International)

Global standards

ISO9001/quality management system, ISO13485/system that meets medical device regulatory requirements

FDA (USA)

Food and medical grade safety standards

Chemical dissolution testing, clinical and safety testing of drugs and medical devices

RoHS (EU)

Restriction of Hazardous Substances

EU inspection of 10 hazardous substances (lead, cadmium, mercury...etc.)

REACH (EU)

Chemical substance registration and safety regulations

Chemical registration, evaluation, licensing and restriction rules

Common Failure Modes and Countermeasures

Failure Mode

Possible Reasons

Countermeasures

cracks, cracks

Aging, ozone attack, wrong material selection

Change to EPDM (weather resistant) and add antioxidant

hardening, brittleness

High temperature and long term use

Replace with high temperature resistant silicone or FKM

swelling, swelling

Contact with oils and solvents

Replace with NBR (oil resistant) or FKM (chemical resistant)

compression set

Long-term pressure, hardness is too low

Choose materials with higher hardness and adjust the design

Severe wear and tear

High friction usage environment

Choose NR, PU (wear-resistant), or add lubrication

Seal failure

Dimensional tolerance or poor installation

Applicable tolerance level, redesigned structure

Rubber Hardness and Application Table

Hardness(Shore A)

Tactile Description

Common Applications

30A±5

Very soft, like an eraser

Seals, gaskets, medical grade silicone tubes

40A±5

Soft mid-band elastic

Shock-absorbing pads, O-Rings, small bushings for automobiles and motorcycles

50A±5

medium hardness

Dust jacket, shock absorber bushing, water stop ring

60A ±5

Harder

Industrial gaskets, pressure seals

70A ±5

Common standard hardness

Automobile and motorcycle parts, mechanical seals, oil seals

80A±5

Hardness close to plastic

Wear resistant gaskets, high load bushings

90A±5

Very hard, close to nylon

Industrial rollers, heavy machinery parts

Manufacturing Tolerance Standard Table

Size Range

Class M1 (Precision)

Class M2 (General)

Class M3 (Loose)

0–6mm

±0.1 mm

±0.2 mm

±0.4 mm

6–10mm

±0.15 mm

±0.25 mm

±0.5 mm

10–18mm

±0.2 mm

±0.3 mm

±0.6 mm

18–30mm

±0.25mm

±0.4 mm

±0.8 mm

30–50mm

±0.3 mm

±0.5 mm

±1.0 mm

>50mm

±0.4-0.7 mm

±0.7-1.0 mm

±1.5-2.0 mm

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