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What is the difference between rubber and silicone? Application Selection Guide

Views: 1     Author: Site Editor     Publish Time: 2025-10-13      Origin: Site

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Rubber and silicone are both common elastomer materials, but they have obvious differences in physical properties, weather resistance, processing methods and application fields. Correct material selection ensures product durability, safety and cost-effectiveness.




1. Differences in raw materials and structure

  • Rubber

  1. Natural rubber (NR) or synthetic rubber (such as NBR, EPDM, SBR, etc.).

  2. The molecular chain is mainly composed of carbon and hydrogen, and has good elasticity, but poor weather resistance.


  • Silicone (SI)

  1. A polymer compound with silicon oxygen chain (Si–O) as the main body.

  2. Stable structure, high and low temperature resistance, and excellent weather resistance.


2. Physical property comparison table

characteristic

Rubber

Silicone

Hardness range

30–95 Shore A

20–80 Shore A

Temperature resistance range

-40 ~ +120°C (depending on material)

-60 ~ +230°C

Weather resistance / UV resistance

Ordinary (need to choose EPDM, CR to be weather-resistant)

Excellent

Oil resistance

NBR, FKM, etc. are better

General, non-expertise

elasticity

High elasticity, quick rebound

Soft and comfortable, but slightly less elastic

transparency

opaque

Can be made transparent or translucent

cost

Medium to low, varies greatly depending on material

Medium to high, medical level is higher

odor

Some rubber has a glue smell

Virtually odorless and non-toxic


3. Application material selection guide

✅Suitable for situations where rubber is used


  • Need oil resistance → NBR (automobile and motorcycle oil seals, oil pipes, seals)

  • Need to be wear-resistant → SBR, PU (tires, mats, industrial rollers)

  • Requires weather resistance & outdoor use → EPDM (automotive sealing strips, building waterproofing parts)

  • Need high temperature resistance & chemical resistance → FKM (chemical, aviation parts)


✅Suitable for situations where silicone is used

  • Food grade/non-toxic requirements →pacifiers, straws, infant products

  • Medical equipment → breathing tubes, nasal aspirators, catheters

  • High and low temperature environments → Freezing equipment seals, oven gaskets

  • Need to be transparent or soft and comfortable → Cup lid, waterproof plug for mobile phone, dust cover


4. Cost and processing considerations

  • Rubber : There are many types of materials and high price flexibility, suitable for large-volume industrial parts.

  • Silicone : relatively high unit price, but meets food grade and medical grade requirements and is suitable for high value-added products.


5. Conclusion


  • If you need to be resistant to high and low temperatures, non-toxic, and weather-resistant silicone is the first choice.

  • If oil resistance, wear resistance, chemical resistance, and cost control are required rubber is more suitable.

  • In many designs, rubber + silicone are also used together , and materials are selected according to different environments and functions.